Disc Granulator Machine

Application

Mining, chemical industry, building materials, fertilizer plants, etc.

Capacity

0.02-6 t/h

Main Power

0.55-18.5 kw

Rotary Speed

13-32 r/min

Among the various equipment designed for material granulation, the disc granulator machine is an ideal choice for producing organic fertilizers, compound fertilizers, and other mineral fertilizers. With an impressive granulation rate of 93%, our company have 12 different models, fulfilling diverse needs ranging from laboratory scale to small and medium-sized fertilizer production plants. Moreover, the mineral fertilizer granulation capacity varies from 0.02-6t/h, making it adaptable for various industrial requirements. Whether you are conducting research or running a fertilizer plant, the disc granulator offers a reliable solution for mineral fertilizer production.

24 hours to reply to technical inquiries

Disc Granulator Machine

Application

Mining, chemical industry, building materials, fertilizer plants, etc.

Capacity

0.02-6 t/h

Main Power

0.55-18.5 kw

Rotary Speed

13-32 r/min

Among the various equipment designed for material granulation, the disc granulator machine is an ideal choice for producing organic fertilizers, compound fertilizers, and other mineral fertilizers. With an impressive granulation rate of 93%, our company have 12 different models, fulfilling diverse needs ranging from laboratory scale to small and medium-sized fertilizer production plants. Moreover, the mineral fertilizer granulation capacity varies from 0.02-6t/h, making it adaptable for various industrial requirements. Whether you are conducting research or running a fertilizer plant, the disc granulator offers a reliable solution for mineral fertilizer production.

24 hours to reply to technical inquiries

Disc Granulator Machine

Application

Mining, chemical industry, building materials, fertilizer plants, etc.

Capacity

0.02-6 t/h

Main Power

0.55-18.5 kw

Rotary Speed

13-32 r/min

Among the various equipment designed for material granulation, the disc granulator machine is an ideal choice for producing organic fertilizers, compound fertilizers, and other mineral fertilizers. With an impressive granulation rate of 93%, our company have 12 different models, fulfilling diverse needs ranging from laboratory scale to small and medium-sized fertilizer production plants. Moreover, the mineral fertilizer granulation capacity varies from 0.02-6t/h, making it adaptable for various industrial requirements. Whether you are conducting research or running a fertilizer plant, the disc granulator offers a reliable solution for mineral fertilizer production.

24 hours to reply to technical inquiries

What Mineral Fertilizer Materials Can Be Used In A Pan Granulator?

What Mineral Fertilizer Materials Can Be Used In A Pan Granulator?

Mineral Fertilizer Materials Types In A Pan Granulator

As professional fertilizer equipment manufacturers at Yushunxin, we often receive inquiries from fertilizer producers everywhere about the ideal materials for disc granulator machine. Particularly, the disc granulation process effectively produces uniform and high-quality granules from different mineral materials. Additionally, Our plant specializes in various mineral fertilizer processing machines, including the disc pelletizer, which is pivotal for rock fertilizer production solutions. Here, we discuss the types of materials suitable for pan pellet production and the equipment features that facilitate this process.

Organic Mineral Raw Materials

Examples For Organic Mineral Raw Materials In Pan Pelletizing

To be honest, our company specializes in the production of disc granulator for organic mineral fertilizers. Typically, you can use various organic raw materials in our disc granulators, such as amino acid powder, mineral-source humic acid, animal bone meal, fish meal, seaweed mud, peat, sludge, and animal manure. Besides, you can blend these raw materials in a certain proportion for rich nutrients. Furthermore, due to high moisture of some organic waste, our granulators may need a little water or binders for wet granulation.

Mineral Organic Fertilizer Raw Materials of Disc Granulator Machine

Mineral Organic Fertilizer Raw Materials

Pan Granulator

Pan Granulator

The ore fertilizer pellet making process begins with the mixing and rotating of organic materials. Then, disc granulator machine uniformly shapes these materials into granules with the help of its rotating disc. Also, you can consider adding microbial agents to enhance the nutrient profile of the final organic ore fertilizer pellets. Because our pan granulator has agent spraying unit for wet pellet making. Indeed, many customers find that this granulator enable a uniform and high-quality granule output for their organic rock fertilizer granulation.

Relative Equipment of Organic Mineral Fertilizers

Relative Optional Equipment for Mineral Organic Fertilizer Disc Granulation

There are many optional equipment for mineral organic fertilizer production includes composting equipment and vertical crusher. First, organic fertilizer composter ensures the raw organic material necessary decomposition and bad germ removal. Composting equipment efficiently processes raw materials such as animal manure, crop residues, and industrial by-products. For instance, we have rail type compost machines, windrow type composters and fermentation pots.

Compost Machine For Organic Mineral Fertilizer Production

Mineral Organic Fertilizer Raw Materials

New Type Vertical Crusher For Organic Mineral Fertilizer Production

New Type Vertical Crusher

Meanwhile, the new type vertical crusher is very adjustable for handling high moisture organic waste, making it fine for granulation. Moreover, its crushing blades adopt special alloy, so its service life is triple times than other crushers. Together, composting equipment with free options and the vertical crusher play crucial roles in the mineral fertilizer granulation process. They finish the pre-treatment works of organic ore fertilizer raw materials.

3 Types of Mineral Materials to Make NPK Pellets

3 Types of Mineral Materials for Disc Granulation to Make NPK Pellets

On the other hand, there are many fertilizer factories that want to produce special fertilizers for flowers, trees, and crops in different growth cycles. And they ask us for such a disc granulator machine for rock compound fertilizer pellet production. Because this equipment can granulate different formulations of NPK powder and other elements.

Special Crushing Equipment

Special Crushing Equipment for Ore Processing & Disc Granulation

Together, the jaw crusher and Raymond mill form a powerful combination for ore processing. The jaw crusher’s ability to efficiently break down large mineral chunks makes the initial phase of processing straightforward and effective. Subsequently, the Raymond mill’s fine grinding capabilities ensure that the minerals meet your exact specifications for granulation.

In summary, our plant offers specialized equipment that seamlessly integrates crushing and grinding processes. This enables you to produce high-quality mineral fertilizer granules to your specific needs.

How To Customize Ore Fertilizer Pan Granulator With Different Capacity?

How To Customize Ore Fertilizer Pan Granulator With Different Capacity?

Different Capacity Of Ore Fertilizer Pan Granulator

When considering the efficiency performance of disc granulators in various production scales, we recognize the customization needs of different customers. Hence, you will find our range of granulators ideal for different scales, from small to large-scale manufacturing. We provide customized specifications for your specific requirements, ensuring efficient and high-quality mineral fertilizer granulation.

Small Scale Pan Granulator

Small Scale Pan Granulator

Here, we have smaller models suitable for clients with limited space and lower production demands. For any customer who runs a small farm, those need to produce annually 3,000-5,000 tons of fertilizers and use themselves, such a pan granulator presents an ideal solution. Typically, these pelletizing discs focus on daily producing small batches at least 10 tons. Moreover, we also customize smaller edge heights, ranging from 1200 mm to 1800 mm, for easy observation and adjustments during the ore fertilizer granulation process.

For smallest rock fertilizer granule manufacturing, models like the SXYZ-500 with a 500 mm diameter.  Additionally, it has the daily output of 500kg. By buying such a small disc pelletizer, you can process various mineral fertilizer materials, such as sodium nitrate, apatite, and potash, to quickly adjust and refine formulations before scaling up to full production.

Medium Size Disc Granulator Machine

Medium Size Disc Granulator Machine

In general, some customers have a mineral fertilizer pellet production capacity of 2-4 tons per hour. Then, our engineers design medium disc granulator machines according to their needs, with diameters from 2500 mm to 3000 mm, for commercial mineral fertilizer pellet production. Therefore, it is very suitable for medium scale fertilizer plants with more than 20 tons per day. In addition, they can process a variety of mineral fertilizers, including phosphorite, mica, and gypsum. For medium-scale granular fertilizer production, pan granulators offer a balanced approach between efficiency and cost-effectiveness. Also, our disc granulators have adjustable tilt angles and variable speed control, which enable operators to fine-tune the granulation process.

Larger Pan Pelletizer for Sale

Larger Pan Pelletizer for Sale

Large ore granule fertilizer factories can benefit from using our large-scale disc granulators, ranging from 2800 mm to 3600 mm in diameter. For instance, they can process include halite, dolomite, and heavy spar, to get high-quality mineral granular products. To meet their larger production demands, motor power by our design may also reach the maximum of 18.5 kW per unit. Thus, this feature can significantly increase capacity. So it very suits for customers to make granular fertilizers with the annual outputs of 15,000-20,000 tons.

If you want to manufacture more than 30,000 tons of fertilizer pellets per year, we have two customized plans. One is to deploy multiple pan pellet making machines simultaneously. However, if you need no less than 4 granulator disc, this will enhance initial equipment investment costs. Besides, another method to purchase a drum granulator and a largest disc pelletizer. Actually, this project can produce about 300,000 tons of mineral fertilizer granules annually, making it ideal for large mineral fertilizer manufacturing facilities.

Rotary Drum Granulator

Rotary Drum Granulator

Yushunxin offers flexible and efficient pan pelletizing solutions for mineral fertilizer granulation across different production scales. Moreover, we provide customizable options to match your specific requirements. Hence, clients can select from a range of diameters, edge heights, rotary speeds, and motor power configurations, ensuring efficient and consistent mineral fertilizer granulation. With various sizes and capacities, our equipment supports your production goals, delivering high-quality granules across different mineral fertilizers.

Model Diameter of Disc (mm) Edge Height (mm) Rotary Speed (r/min) Motor Power (kw) Capacity (t/h) Reducer Model Dimensions (mm)
SXYZ-500 500 200 32 0.55 0.02-0.05 BWY0-43-0.55 650×600×800
SXYZ-600 600 280 33.5 0.75 0.05-0.1 BWY0-43-0.55 800×700×950
SXYZ-800 800 200 21 1.5 0.1-0.2 XWD4-71-1.5 900×1000×1100
SXYZ-1000 1000 250 21 1.5 0.2-0.3 XWD4-71-1.5 1200×950×1300
SXYZ-1200 1200 250 21 1.5 0.3-0.5 XWD4-71-1.5 1200×1470×1700
SXYZ-1500 1500 300 21 3 0.5-0.8 XWD5-71-3 1760×1500×1950
SXYZ-1800 1800 300 21 3 0.8-1.2 XWD5-71-3 2060×1700×2130
SXYZ-2000 2000 350 21 4 1.2-1.5 XWD5-71-4 2260×1650×2250
SXYZ-2500 2500 450 14 7.5 1.5-2.0 ZQ350 2900×2000×2750
SXYZ-2800 2800 450 14 11 2-3 ZQ350 3200×2200×3000
SXYZ-3000 3000 450 14 11 2-4 ZQ350 3400×2400×3100
SXYZ-3600 3600 450 13 18.5 4-6 ZQ400 4100×2900×3800
Buying Mineral Fertilizer Disc Granulator Now For 5-10% Discounts!

Buying Mineral Fertilizer Disc Granulator Now For 5-10% Discounts!

How Much Does A Disc Granulator Machine Cost?

Our company offers high-quality mineral fertilizer disc granulators to meet various production needs. Whether you require a mini, small-to-medium, or large-scale granulator, we provide detailed specifications and competitive pricing to suit your requirements.

For customers seeking a compact solution, our mini disc granulator stands out. This machine can produce 0.02 tons of mineral fertilizer granules per hour. More importantly, the price for this efficient equipment starts at $750. Its compact design makes it an ideal choice for limited production spaces and smaller operations.

Our small-to-medium disc granulators cater to more substantial production needs. These machines are capable of producing 1-3 tons of mineral fertilizer granules per hour. Prices for these models range from $2,500 to $5,000. Customers benefit from a balance of production capacity and cost-effectiveness, making these models suitable for medium-scale operations.

For customers requiring even greater production capacity, our large disc granulators offer an excellent solution. These machines can produce significant quantities, with hourly outputs ranging from 4 tons to 6 tons. Prices for these robust machines range from $8,000 to $13,500. They are designed for large-scale production facilities requiring high throughput and durability.

Different Scales of Mineral Fertilizer Pan Granulator

Small

$≥ 750-2k Set
  • 0.02-1 T/H Capacity
  • 0.55-3 KW
  • 21-32 r/min

Medium

$3k-5k Set
  • 1.2-3 T/H Capacity
  • 3-11 KW
  • 14-21 r/min

Large

$8k-13k Set
  • 4-6 T/H Capacity
  • 11-18.5 KW
  • 13-14 r/min

Choosing the right mineral fertilizer disc granulator depends on your specific production needs. From mini to large-scale models, our company provides a range of options with detailed specifications and competitive prices. Take advantage of our 5-10% discount and invest in a reliable granulator today.

What Make Pan Granulator The First Choice In Mineral Fertilizer Industry?

What Make YSX Pan Granulator As  The First Choice In Mineral Fertilizer Industry?

Top 2 Special Designs of Pan Granulator 

Our company, is a leader in manufacturing high-quality pan granulators for the mineral fertilizer industry. What’s more, we have 20+ years of research and manufacturing experience in fertilizer production equipment. Besides, two special designs in our SXYZ series make them the top choice for professionals: the spray system and effective dust control measures. These designs not only enhance the wet granulation process but also ensure a clean and efficient rock fertilizer production environment.

A Spraying Microbial Agent System For Mineral Fertilizer Production

A Spraying Microbial Agent System For Mineral Fertilizer Production

To be honest, our company specializes in the production of disc granulator for organic mineral fertilizers. Typically, you can use various organic raw materials in our disc granulators, such as amino acid powder, mineral-source humic acid, animal bone meal, fish meal, seaweed mud, peat, sludge, and animal manure. Besides, you can blend these raw materials in a certain proportion for rich nutrients. Furthermore, due to high moisture of some organic waste, our granulators may need a little water or binders for wet granulation.

Mineral Organic Fertilizer Raw Materials of Disc Granulator Machine

Mineral Organic Fertilizer Raw Materials

Pan Granulator

Pan Granulator

The ore fertilizer pellet making process begins with the mixing and rotating of organic materials. Then, disc granulator machine uniformly shapes these materials into granules with the help of its rotating disc. Also, you can consider adding microbial agents to enhance the nutrient profile of the final organic ore fertilizer pellets. Because our pan granulator has agent spraying unit for wet pellet making. Indeed, many customers find that this granulator enable a uniform and high-quality granule output for their organic rock fertilizer granulation.

How Does The Disc Granulator Work?

The working principle  is based on centrifugal force and friction. The main motor drives the pulley and belt through the reducer to drive the pinion, and then the pinion meshes with the large gear fixed at the bottom of the disc and works in the opposite direction.

The powder materials enter the pan of this granulator, and the rotation of the disc generates centrifugal force. Thus, it can press and squeeze the raw materials. At the same time, the scraper inside the disc scrapes the raw material from the edge of the disc into granules. The granules will screen through and finally obtain the desired granular product.

Additionally, the automatic cleaning device on the upper part of the pilling disk could prevent materials from sticking to the wall, thus greatly extending the service life of the disk granulator. As the motor continues to rotate and materials continue to enter, you can achieve mass production.

The Structure of Disc Granulator

The Structure of Disc Granulator

What Are The Structures of Disc Granulator Machine?

The disc pelletizer mainly consists of a disc, a granulation chamber, a transmission device, a stirring device, a feeding device, a discharging device and other parts.

  • The disc is the main working part of the equipment. It is round in shape and covered with wear-resistant materials to prevent the material from abrading the equipment.

  • The granulation chamber is a place to form particles. It is connected to the disc and has a water spray device and an air stirring device inside.

  • The transmission device is a mechanism to drive the disk to rotate. It consists of a motor, a reducer, a gear, etc.

  • The mixing device is a device to uniformly mix materials. It consists of a stirring paddle, a mixing cylinder, etc.

  • The feeding device is a device to add materials to the equipment. It consists of a feeding hopper, a feeding pump, etc.

  • The discharging device is a device to take out the prepared particles from the equipment. It consists of a discharging hopper, a discharging pump, etc.

Disc Pelletizer

What are the Applications of The Disc Granulator?

The pan pelletizer is a kind of molding machine for making materials into specific granules, which is popular in the processing of organic and compound fertilizer spherical particles, such as coal powder, cement, chemical fertilizer and other mineral materials.

It’s particularly advantageous for creating uniform and well-formed granules, essential for efficient and effective fertilizer application. Additionally, this equipment finds applications in recycling operations, where it aids in the granulation of organic waste, transforming it into biofertilizers or fuel pellets. The disc granulation machine is also of utilization in the feed industry for manufacturing animal feed pellets, ensuring a balanced nutrient distribution. Its versatility and efficiency make it a crucial component in these industries, enhancing product handling and application.

Pan Granulator for Compound Fertilizer Production

Parameter of Disc Fertilizer Pelletizer For Sale

Large Scale Pan Pelletizer

Large Scale Pan Pelletizer

Model : We have 12 models of disc granulator (can be customized as needed)

Production Capacity (t/h) : Ranging from 0.02t/h to 6t/h

Diameter of Disc (mm) : Ranging from 500mm to 3600mm

Edge Height (mm) : Ranging from 200mm to 450mm

Dimensions (mm) : Vary from different models (can be customized as needed)

5 Advantages of Disc Granulator Machine

Disc Granulator for Large Rock Fertilizer Production

Disc Granulator for Sale

  • 【Stable particle quality】The centrifugal force and friction force inside the disc make the raw materials evenly stressed during the pressing process, and the particle quality is stable.

  • 【Particle size is adjustable】By adjusting the inclination angle, rotation speed and scraper position of the disc, the size and shape of the particles can be controlled to meet the needs of different products

  • 【High production efficiency】Typically, the disc granulating machine can achieve continuous production and high production efficiency.

  • 【Easy operationThe pan pelletizer has a simple structure, is easy to operate, and is easy to maintain and clean.

  • 【Eco-friendly】This pan type granulator adopts wet granulation method, reducing the dust pollution into the air, so it’s friendly to the environment.

6 Performance Characteristics of Disc Granulator

  • The bottom of the granulation plate applies multiple radiated steel plates, which is strong and durable and will never deform. The solid base design ensures smooth operation while granulating.

  • The disc granulator is the core equipment for the production of making fertilizer granules. The angle of the granulating disc adopts an overall arc structure, and the granulation rate can reach more than 93%.

  • The main gear of the granulator adopts high-frequency quenching, which doubles the service life. The granulator plate has high-strength fiberglass, which is anti-corrosion and durable.

  • The reducer and motor adopt flexible belt transmission, which ensures smooth start, slows down the impact force, and improves the service life of the equipment.

  • We equip granulating plate with three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

  • This machine has the characteristics of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life. It is the ideal equipment chosen by the majority of users.

In conclusion, the disc granulator is an essential machine in fertilizer granulating, and it’s also a priority for many mineral manufacturers to choose. The granulated pellets are both good in shapes and mineral fertilizer efficiency. We have different modes of them vary in capacity and diameter of discs. More importantly, you are welcome to customize the disc mixer as your requirements as well.

What Mineral Fertilizer Materials Can Be Used In A Pan Granulator?

What Mineral Fertilizer Materials Can Be Used In A Pan Granulator?

Mineral Fertilizer Materials Types In A Pan Granulator

As professional fertilizer equipment manufacturers at Yushunxin, we often receive inquiries from fertilizer producers everywhere about the ideal materials for disc granulator machine. Particularly, the disc granulation process effectively produces uniform and high-quality granules from different mineral materials. Additionally, Our plant specializes in various mineral fertilizer processing machines, including the disc pelletizer, which is pivotal for rock fertilizer production solutions. Here, we discuss the types of materials suitable for pan pellet production and the equipment features that facilitate this process.

Organic Mineral Raw Materials

Examples For Organic Mineral Raw Materials In Pan Pelletizing

To be honest, our company specializes in the production of disc granulator for organic mineral fertilizers. Typically, you can use various organic raw materials in our disc granulators, such as amino acid powder, mineral-source humic acid, animal bone meal, fish meal, seaweed mud, peat, sludge, and animal manure. Besides, you can blend these raw materials in a certain proportion for rich nutrients. Furthermore, due to high moisture of some organic waste, our granulators may need a little water or binders for wet granulation.

Mineral Organic Fertilizer Raw Materials of Disc Granulator Machine

Mineral Organic Fertilizer Raw Materials

Pan Granulator

Pan Granulator

The ore fertilizer pellet making process begins with the mixing and rotating of organic materials. Then, disc granulator machine uniformly shapes these materials into granules with the help of its rotating disc. Also, you can consider adding microbial agents to enhance the nutrient profile of the final organic ore fertilizer pellets. Because our pan granulator has agent spraying unit for wet pellet making. Indeed, many customers find that this granulator enable a uniform and high-quality granule output for their organic rock fertilizer granulation.

Relative Equipment of Organic Mineral Fertilizers

Relative Optional Equipment for Mineral Organic Fertilizer Disc Granulation

There are many optional equipment for mineral organic fertilizer production includes composting equipment and vertical crusher. First, organic fertilizer composter ensures the raw organic material necessary decomposition and bad germ removal. Composting equipment efficiently processes raw materials such as animal manure, crop residues, and industrial by-products. For instance, we have rail type compost machines, windrow type composters and fermentation pots.

Compost Machine For Organic Mineral Fertilizer Production

Mineral Organic Fertilizer Raw Materials

New Type Vertical Crusher For Organic Mineral Fertilizer Production

New Type Vertical Crusher

Meanwhile, the new type vertical crusher is very adjustable for handling high moisture organic waste, making it fine for granulation. Moreover, its crushing blades adopt special alloy, so its service life is triple times than other crushers. Together, composting equipment with free options and the vertical crusher play crucial roles in the mineral fertilizer granulation process. They finish the pre-treatment works of organic ore fertilizer raw materials.

3 Types of Mineral Materials to Make NPK Pellets

3 Types of Mineral Materials for Disc Granulation to Make NPK Pellets

On the other hand, there are many fertilizer factories that want to produce special fertilizers for flowers, trees, and crops in different growth cycles. And they ask us for such a disc granulator machine for rock compound fertilizer pellet production. Because this equipment can granulate different formulations of NPK powder and other elements.

Special Crushing Equipment

Special Crushing Equipment for Ore Processing & Disc Granulation

Together, the jaw crusher and Raymond mill form a powerful combination for ore processing. The jaw crusher’s ability to efficiently break down large mineral chunks makes the initial phase of processing straightforward and effective. Subsequently, the Raymond mill’s fine grinding capabilities ensure that the minerals meet your exact specifications for granulation.

In summary, our plant offers specialized equipment that seamlessly integrates crushing and grinding processes. This enables you to produce high-quality mineral fertilizer granules to your specific needs.

How To Customize Ore Fertilizer Pan Granulator With Different Capacity?

How To Customize Ore Fertilizer Pan Granulator With Different Capacity?

Different Capacity Of Ore Fertilizer Pan Granulator

When considering the efficiency performance of disc granulators in various production scales, we recognize the customization needs of different customers. Hence, you will find our range of granulators ideal for different scales, from small to large-scale manufacturing. We provide customized specifications for your specific requirements, ensuring efficient and high-quality mineral fertilizer granulation.

Small Scale Pan Granulator

Small Scale Pan Granulator

Here, we have smaller models suitable for clients with limited space and lower production demands. For any customer who runs a small farm, those need to produce annually 3,000-5,000 tons of fertilizers and use themselves, such a pan granulator presents an ideal solution. Typically, these pelletizing discs focus on daily producing small batches at least 10 tons. Moreover, we also customize smaller edge heights, ranging from 1200 mm to 1800 mm, for easy observation and adjustments during the ore fertilizer granulation process.

For smallest rock fertilizer granule manufacturing, models like the SXYZ-500 with a 500 mm diameter.  Additionally, it has the daily output of 500kg. By buying such a small disc pelletizer, you can process various mineral fertilizer materials, such as sodium nitrate, apatite, and potash, to quickly adjust and refine formulations before scaling up to full production.

Medium Size Disc Granulator Machine

Medium Size Disc Granulator Machine

In general, some customers have a mineral fertilizer pellet production capacity of 2-4 tons per hour. Then, our engineers design medium disc granulator machines according to their needs, with diameters from 2500 mm to 3000 mm, for commercial mineral fertilizer pellet production. Therefore, it is very suitable for medium scale fertilizer plants with more than 20 tons per day. In addition, they can process a variety of mineral fertilizers, including phosphorite, mica, and gypsum. For medium-scale granular fertilizer production, pan granulators offer a balanced approach between efficiency and cost-effectiveness. Also, our disc granulators have adjustable tilt angles and variable speed control, which enable operators to fine-tune the granulation process.

Larger Pan Pelletizer for Sale

Larger Pan Pelletizer for Sale

Large ore granule fertilizer factories can benefit from using our large-scale disc granulators, ranging from 2800 mm to 3600 mm in diameter. For instance, they can process include halite, dolomite, and heavy spar, to get high-quality mineral granular products. To meet their larger production demands, motor power by our design may also reach the maximum of 18.5 kW per unit. Thus, this feature can significantly increase capacity. So it very suits for customers to make granular fertilizers with the annual outputs of 15,000-20,000 tons.

If you want to manufacture more than 30,000 tons of fertilizer pellets per year, we have two customized plans. One is to deploy multiple pan pellet making machines simultaneously. However, if you need no less than 4 granulator disc, this will enhance initial equipment investment costs. Besides, another method to purchase a drum granulator and a largest disc pelletizer. Actually, this project can produce about 300,000 tons of mineral fertilizer granules annually, making it ideal for large mineral fertilizer manufacturing facilities.

Rotary Drum Granulator

Rotary Drum Granulator

Yushunxin offers flexible and efficient pan pelletizing solutions for mineral fertilizer granulation across different production scales. Moreover, we provide customizable options to match your specific requirements. Hence, clients can select from a range of diameters, edge heights, rotary speeds, and motor power configurations, ensuring efficient and consistent mineral fertilizer granulation. With various sizes and capacities, our equipment supports your production goals, delivering high-quality granules across different mineral fertilizers.

Model Diameter of Disc (mm) Edge Height (mm) Rotary Speed (r/min) Motor Power (kw) Capacity (t/h) Reducer Model Dimensions (mm)
SXYZ-500 500 200 32 0.55 0.02-0.05 BWY0-43-0.55 650×600×800
SXYZ-600 600 280 33.5 0.75 0.05-0.1 BWY0-43-0.55 800×700×950
SXYZ-800 800 200 21 1.5 0.1-0.2 XWD4-71-1.5 900×1000×1100
SXYZ-1000 1000 250 21 1.5 0.2-0.3 XWD4-71-1.5 1200×950×1300
SXYZ-1200 1200 250 21 1.5 0.3-0.5 XWD4-71-1.5 1200×1470×1700
SXYZ-1500 1500 300 21 3 0.5-0.8 XWD5-71-3 1760×1500×1950
SXYZ-1800 1800 300 21 3 0.8-1.2 XWD5-71-3 2060×1700×2130
SXYZ-2000 2000 350 21 4 1.2-1.5 XWD5-71-4 2260×1650×2250
SXYZ-2500 2500 450 14 7.5 1.5-2.0 ZQ350 2900×2000×2750
SXYZ-2800 2800 450 14 11 2-3 ZQ350 3200×2200×3000
SXYZ-3000 3000 450 14 11 2-4 ZQ350 3400×2400×3100
SXYZ-3600 3600 450 13 18.5 4-6 ZQ400 4100×2900×3800
Buying Mineral Fertilizer Disc Granulator Now For 5-10% Discounts!

Buying Mineral Fertilizer Disc Granulator Now For 5-10% Discounts!

How Much Does A Disc Granulator Machine Cost?

Our company offers high-quality mineral fertilizer disc granulators to meet various production needs. Whether you require a mini, small-to-medium, or large-scale granulator, we provide detailed specifications and competitive pricing to suit your requirements.

For customers seeking a compact solution, our mini disc granulator stands out. This machine can produce 0.02 tons of mineral fertilizer granules per hour. More importantly, the price for this efficient equipment starts at $750. Its compact design makes it an ideal choice for limited production spaces and smaller operations.

Our small-to-medium disc granulators cater to more substantial production needs. These machines are capable of producing 1-3 tons of mineral fertilizer granules per hour. Prices for these models range from $2,500 to $5,000. Customers benefit from a balance of production capacity and cost-effectiveness, making these models suitable for medium-scale operations.

For customers requiring even greater production capacity, our large disc granulators offer an excellent solution. These machines can produce significant quantities, with hourly outputs ranging from 4 tons to 6 tons. Prices for these robust machines range from $8,000 to $13,500. They are designed for large-scale production facilities requiring high throughput and durability.

Different Scales of Mineral Fertilizer Pan Granulator

Small

$≥ 750-2k Set
  • 0.02-1 T/H Capacity
  • 0.55-3 KW
  • 21-32 r/min

Medium

$3k-5k Set
  • 1.2-3 T/H Capacity
  • 3-11 KW
  • 14-21 r/min

Large

$8k-13k Set
  • 4-6 T/H Capacity
  • 11-18.5 KW
  • 13-14 r/min

Choosing the right mineral fertilizer disc granulator depends on your specific production needs. From mini to large-scale models, our company provides a range of options with detailed specifications and competitive prices. Take advantage of our 5-10% discount and invest in a reliable granulator today.

What Make Pan Granulator The First Choice In Mineral Fertilizer Industry?

What Make YSX Pan Granulator As  The First Choice In Mineral Fertilizer Industry?

Top 2 Special Designs of Pan Granulator 

Our company, is a leader in manufacturing high-quality pan granulators for the mineral fertilizer industry. What’s more, we have 20+ years of research and manufacturing experience in fertilizer production equipment. Besides, two special designs in our SXYZ series make them the top choice for professionals: the spray system and effective dust control measures. These designs not only enhance the wet granulation process but also ensure a clean and efficient rock fertilizer production environment.

A Spraying Microbial Agent System For Mineral Fertilizer Production

A Spraying Microbial Agent System For Mineral Fertilizer Production

To be honest, our company specializes in the production of disc granulator for organic mineral fertilizers. Typically, you can use various organic raw materials in our disc granulators, such as amino acid powder, mineral-source humic acid, animal bone meal, fish meal, seaweed mud, peat, sludge, and animal manure. Besides, you can blend these raw materials in a certain proportion for rich nutrients. Furthermore, due to high moisture of some organic waste, our granulators may need a little water or binders for wet granulation.

Mineral Organic Fertilizer Raw Materials of Disc Granulator Machine

Mineral Organic Fertilizer Raw Materials

Pan Granulator

Pan Granulator

The ore fertilizer pellet making process begins with the mixing and rotating of organic materials. Then, disc granulator machine uniformly shapes these materials into granules with the help of its rotating disc. Also, you can consider adding microbial agents to enhance the nutrient profile of the final organic ore fertilizer pellets. Because our pan granulator has agent spraying unit for wet pellet making. Indeed, many customers find that this granulator enable a uniform and high-quality granule output for their organic rock fertilizer granulation.

How Does The Disc Granulator Work?

The working principle  is based on centrifugal force and friction. The main motor drives the pulley and belt through the reducer to drive the pinion, and then the pinion meshes with the large gear fixed at the bottom of the disc and works in the opposite direction.

The powder materials enter the pan of this granulator, and the rotation of the disc generates centrifugal force. Thus, it can press and squeeze the raw materials. At the same time, the scraper inside the disc scrapes the raw material from the edge of the disc into granules. The granules will screen through and finally obtain the desired granular product.

Additionally, the automatic cleaning device on the upper part of the pilling disk could prevent materials from sticking to the wall, thus greatly extending the service life of the disk granulator. As the motor continues to rotate and materials continue to enter, you can achieve mass production.

The Structure of Disc Granulator

The Structure of Disc Granulator

What Are The Structures of Disc Granulator Machine?

The disc pelletizer mainly consists of a disc, a granulation chamber, a transmission device, a stirring device, a feeding device, a discharging device and other parts.

  • The disc is the main working part of the equipment. It is round in shape and covered with wear-resistant materials to prevent the material from abrading the equipment.

  • The granulation chamber is a place to form particles. It is connected to the disc and has a water spray device and an air stirring device inside.

  • The transmission device is a mechanism to drive the disk to rotate. It consists of a motor, a reducer, a gear, etc.

  • The mixing device is a device to uniformly mix materials. It consists of a stirring paddle, a mixing cylinder, etc.

  • The feeding device is a device to add materials to the equipment. It consists of a feeding hopper, a feeding pump, etc.

  • The discharging device is a device to take out the prepared particles from the equipment. It consists of a discharging hopper, a discharging pump, etc.

Disc Pelletizer

What are the Applications of The Disc Granulator?

The pan pelletizer is a kind of molding machine for making materials into specific granules, which is popular in the processing of organic and compound fertilizer spherical particles, such as coal powder, cement, chemical fertilizer and other mineral materials.

It’s particularly advantageous for creating uniform and well-formed granules, essential for efficient and effective fertilizer application. Additionally, this equipment finds applications in recycling operations, where it aids in the granulation of organic waste, transforming it into biofertilizers or fuel pellets. The disc granulation machine is also of utilization in the feed industry for manufacturing animal feed pellets, ensuring a balanced nutrient distribution. Its versatility and efficiency make it a crucial component in these industries, enhancing product handling and application.

Pan Granulator for Compound Fertilizer Production

Parameter of Disc Fertilizer Pelletizer For Sale

Large Scale Pan Pelletizer

Large Scale Pan Pelletizer

Model : We have 12 models of disc granulator (can be customized as needed)

Production Capacity (t/h) : Ranging from 0.02t/h to 6t/h

Diameter of Disc (mm) : Ranging from 500mm to 3600mm

Edge Height (mm) : Ranging from 200mm to 450mm

Dimensions (mm) : Vary from different models (can be customized as needed)

5 Advantages of Disc Granulator Machine

Disc Granulator for Large Rock Fertilizer Production

Disc Granulator for Sale

  • 【Stable particle quality】The centrifugal force and friction force inside the disc make the raw materials evenly stressed during the pressing process, and the particle quality is stable.

  • 【Particle size is adjustable】By adjusting the inclination angle, rotation speed and scraper position of the disc, the size and shape of the particles can be controlled to meet the needs of different products

  • 【High production efficiency】Typically, the disc granulating machine can achieve continuous production and high production efficiency.

  • 【Easy operationThe pan pelletizer has a simple structure, is easy to operate, and is easy to maintain and clean.

  • 【Eco-friendly】This pan type granulator adopts wet granulation method, reducing the dust pollution into the air, so it’s friendly to the environment.

6 Performance Characteristics of Disc Granulator

  • The bottom of the granulation plate applies multiple radiated steel plates, which is strong and durable and will never deform. The solid base design ensures smooth operation while granulating.

  • The disc granulator is the core equipment for the production of making fertilizer granules. The angle of the granulating disc adopts an overall arc structure, and the granulation rate can reach more than 93%.

  • The main gear of the granulator adopts high-frequency quenching, which doubles the service life. The granulator plate has high-strength fiberglass, which is anti-corrosion and durable.

  • The reducer and motor adopt flexible belt transmission, which ensures smooth start, slows down the impact force, and improves the service life of the equipment.

  • We equip granulating plate with three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

  • This machine has the characteristics of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life. It is the ideal equipment chosen by the majority of users.

In conclusion, the disc granulator is an essential machine in fertilizer granulating, and it’s also a priority for many mineral manufacturers to choose. The granulated pellets are both good in shapes and mineral fertilizer efficiency. We have different modes of them vary in capacity and diameter of discs. More importantly, you are welcome to customize the disc mixer as your requirements as well.