План грануляции удобрений на 5T/H American Mine Plant

Оn March 20^th, 2024, we received an inquiry from Henry, a small mining entrepreneur in Golden, Colorado. Более того, he said they generate a significant amount of tailings—waste material from mining operations. Thus, they wanted a useful fertilizer production plan to transform 10,000 lbs of mine tailings into mineral fertilizer granules. Затем, our company quickly customized mineral fertilizer production proposal for Henry.

План грануляции удобрений на 5T/H American Mine Plant

American Customer Visit Yushunxin Company

American Mineral Fertilizer Granulation Requirements

What Are Mineral Fertilizer Granulation Requirements in 5T/H American Mine?

На самом деле, Henry runs a small mine plant which extract only 5 тонны of raw minerals per hour.
Their mine specializes in extracting медь, silver, gold, and other critical minerals.
Соответственно, they produce around 10,000 lbs of tailings in the same period, primarily consisting of gold ore residues.
Фактически, these tailings mainly consist of silica and various non-metallic minerals such as sodium feldspar, quartz, and mica. Как результат, it’s very suitable for nutritive mineral fertilizer production.
Henry needed a solution to process the tailings into granular minerals for the local fertilizer market, and he was interested in purchasing a lab-scale disc pelletizer.

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＜$60,000 Mine Fertilizer Machines

How to Design 5T/H Granular Mineral Fertilizer Making Plan with The Budget of $60,000?

Based on Henry’s needs and raw materials, Юшунсин proposed a comprehensive mine fertilizer solution. And he said his company have the budget of 60,000 dollars to buy rock fertilizer equipment. Также, the process would begin with crushing, followed by grinding, granulation, drying, and packaging. Here’s a breakdown of the equipment proposed:

Mine Tailing Crushers

Effective Mine Crushers for Grinding Tailings from 100mm to 0.038mm

Jaw Crusher for Pre-crushing

Во-первых, Henry told us the original feed size of mine tailings is about 100мм. Таким образом, we recommended strongly jaw crushing machines to handle the raw tailings. Среди них, the model of SXEP-200*300 is very suitable for his needs. Because it can crush 3-6 Т/ч of tailings. Более того, this jaw crusher allow the maximum inlet size of 150мм materials. Более того, it also has the ability to discharge mine particles with the size of smaller than 45мм. Затем, we provided Henry a single crusher’s quotation, at $2,600.

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Jaw Crusher For Grinding Mine Tailing

Technical Parameters of SXEP-200*300 Jaw Crusher

Модель	Max Feed Size (мм)	Discharging Size (мм)	Емкость (Т/ч)	Моторная мощность (кВт)	Weight (t)
*SXEP-200300**	150	15-45	3-6	7.5	1

Note: The data is only for reference. Please contact us!

Рэймонд Милл

Raymond Mill for Grinding Particles to Powder

Однако, the tailing particle size of 45мм does not meet the feed size of the granulator. So we introduced this high-performance grinder to reduce the particle size further and make these mine tailings become powder. Также, SXLM-1100, this small Рэймонд Милл grinds tailing particles smaller than 45мм down to 0.038мм. Более того, the mill’s capacity of 2-6 тонны в час fits his mineral fertilizer production goals. Более того, this grinding system includes bag pulse dust collector and new valves, etc., which costs a lot, at $12,800 USD.

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Technical Parameters of SXLM-1100 Raymond Mill

Модель	Roll Ring Dia. (мм)	Емкость (Т/ч)	Max Feed Size (мм)	Finished Size (мм)	Weight (t)	Моторная мощность (кВт)	Dimension (LWH)
SXLM-1100	1100	2-6	25	1.6-0.045	14.5	45	700059007000

Note: The data is only for reference. Please contact us!

10,000 Lb/H Disc Granulator For Sale

Which Диск гранулятор Is Suitable For 10,000Lb Mineral Fertilizer Production?

At first, Henry wanted to buy a lab scale pan pelletizer to granulate mine tailing. But we explained the capacity of lab-sized granulator is too poor (0.02-0.06 Т/ч) to fit his actual 10,000lb per hour of mine fertilizer granulation needs. Поэтому, we suggest him purchasing our largest model of pelletizing disc, Sxyz-3600. Because it’s easy to operate and has the impressive granulation rate of 93%. Through adjusting the rotating speed and angle, this American customer can get 5-6мм mineral granules. Более того, this machine can handle 4-6 Т/ч rock powder, making it ideal for Henry’s mine plant. And it has the appropriate price at $10,125 USD.

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Большой панельный панель для продажи

Specifications of SXYZ-3600 Disc Granulator

Модель	Diameter of Disc (мм)	Край высоты (мм)	Rotary Speed (R/мин)	Моторная мощность (кВт)	Емкость (Т/ч)	Модель редуктора	Размеры (мм)
Sxyz-3600	3600	450	13	18.5	4-6	ZQ400	4100× 2900 × 3800

Note: The data is only for reference. Please contact us!

Other Auxiliary Equipment

What Else Equipment Do You Needed for 10,000Lb Mine Disc Granulation?

Роторная барабанная сушилка & Cooler

⚖️Capacity: 4-6 Т/ч
💲11,000 & 10,125

Natural Gas Burner & Hot Air Furnace

💲5,000

Single Bucket Packing Scale

💲5,800

Since granule mineral fertilizer making process involves wet granulation, drying and cooling are essential. Более того, we proposed thedrum dryer and rotary cooler, with the output of4-6 Т/ч, respectively priced at $11,000 and $10,125. To ensure normal mineral fertilizer granule drying process, a natural gas burner and hot air furnace are necessary. Because the region is rich in natural gas and coal. And they may costs about 5,000 dollars. Lastly, Henry also required a single bucket packaging machine to bag these mineral fertilizer pellets. Besides, this machine has the price of$5,800.

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12% Discounts of Buying Rock Fertilizer Equipment

Buying The Ideal Mineral Fertilizer Equipment from Yushunxin with 12% Скидка!

Действительно, we go beyond offering just equipment, but also considerate customization services. Во-первых, to improve granulation effects, we can design the disc granulator with a water-spraying device and leak-proof chassis. Luckily, this client was just in time for our second quarter promotion, offering 12% off the total equipment purchase. Более того, we could give him some gifts, complimentary tools and spare parts as a goodwill gesture. Следовательно, Henry appreciated this attention to detail and decided to visit our plant with the purchase on May 10^th, 2024. Окончательно, we successfully reached a cooperation. The original total transaction price is $57,450USD, and after the 12% discount down to approximately $50,556.80. Более того, Henry paid 40% deposit on May 13^th, 2024, at $20200USD.

Установка распылительных устройств на панели

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The Transportation Plan to USA

What Is The Transportation Plan for 5TPH Mineral Fertilizer Equipment to American?

In fact, we finished these mineral fertilize machines on May 18^th, 2024. And we sent the trial running videos to Henry. Затем, he paid the balance on May 20^th, 2024. Поэтому, our company arranged two 40GP containers for these equipment packaging to ship from Qingdao Port, Китай, to Denver, Colorado, with a total shipping period of 35 days. Кроме того, the total transportation cost is $8,090USD, including transit, customs clearance, and inland delivery. Окончательно, these machines was delivered to Henry’s factory in Golden, Colorado, on June 30^th, 2024. Затем, we assigned technicians with on-site installation and training over three days, ensuring Henry’s team could operate the system smoothly.

On August 5^th, 2024, we were delighted to receive the news that Henry’s mining company had sold out all of the first batch of mineral fertilizer granules produced by using our equipment. So Henry is very satisfied with this collaboration and has agreed to continue purchasing our equipment further. But we don’t stop here. We also provide various other equipment and complete production lines, such as compost turners, rotary drum granulators, and organic fertilizer production lines, to meet the needs of different customers. For more information about our products and services, feel free to contact us.